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Why tracking KPIs isn’t enough in supply chain:

 

Imagine you go to a doctor. The doctor runs every test, prints a long report and tells you, “Your blood pressure is high, your sugar is high.” Then sends you home with no medicine.

That’s what happens in many supply chain teams. We measure a lot, but we don’t always fix what we find.

 

First, what is a KPI?

 

KPI stands for Key Performance Indicator. It’s a number that tells us how well something is working. In supply chain, common ones are:

 

🔹 On-Time Delivery (OTD): Out of 100 orders, how many arrived when promised? If 82 arrived on time, OTD is 82%.

 

🔹 Supplier Performance: How reliable and good is a supplier in terms of quality, delivery and communication?

 

🔹 Lead Time: How many days between placing an order and receiving it?

What’s the problem?

 

Teams create monthly reports that say, “Deliveries were late. Supplier X performed poorly.” Then they ask the supplier for a recovery plan and wait. Next month, the report shows the same problem.

 

The report found the problem, but nobody solved it.

 

A simple example

 

Say a supplier delivers late 20% of the time.

 

❌ Report-only approach: “OTD is 80%, below our 95% target.” Report sent. Nothing changes.

 

✅ Action approach:

 

Find the cause. Is the supplier short on capacity? Do we place orders too late? Did we give them a bad forecast?

 

Agree on actions. Maybe we send orders 5 days earlier, share a better forecast and ask the supplier to confirm dates in advance.

 

Give it an owner and a date. “Priya will do this by 15 November.”

 

Check the result. Next month, did OTD go from 80% to 90%?

 

5 simple habits that make the difference

 

🔹 One owner, one action, one due date for every red KPI. If everyone is responsible, no one is.

 

🔹 Find the root cause first. Don’t guess. Ask “why?” repeatedly until you reach the real reason.

 

🔹 Fix the biggest 2-3 causes first. Trying to fix everything at once fixes nothing.

 

🔹 Work together with suppliers. They fix their part, and we fix ours: better forecasts, earlier orders, regular follow-ups, or a backup supplier.

 

🔹 Review actions weekly, for 20 minutes. Ask: What’s done? What’s stuck? What needs help?

 

The key takeaway

 

A KPI report tells you where it hurts. The real work is the treatment: deciding what to do, doing it, and checking if it worked.

 

Don’t just report the problem. Own the improvement.


Robin Thomas likes this.

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